Catalyst N° 024 of 125 2 May 2024
CO2 utilization
with Julio Friedmann, chief scientist, Carbon Direct
In this note
The question
If we end up capturing billions of tons of carbon dioxide a year, what should we actually do with it?
The answer
Bury almost all of it. Friedmann puts storage at roughly 90% of the volume in the climate arithmetic he cites, with utilization the remaining sliver. But the sliver matters, because two narrow classes of use survive scrutiny: things you can make from CO2 without adding energy, principally concrete and aggregates, and fuels that regulation and commercial preference will pull into existence even though capturing and burying would be energetically cheaper.
03The argument
The default is storage, and it wins on ordinary grounds. Two CO2 markets existed before climate policy: enhanced oil recovery, which most of the 5,000 miles of US CO2 pipeline is dedicated to, and food and beverage, covering meat processing, dry ice, beer and fizzy water. Both are small against climate-scale volumes. What exists for climate is 47 facilities capturing about 60 million tons a year: not gigatons, Friedmann insists, but far more than the science experiment critics describe. Scaling that up mostly means putting CO2 back where it came from, into geological formations, because conversion takes energy and money and storage largely does not. His analogy is recycling: we recycle only a fraction of our glass, aluminum and paper, and CO2 will be the same. Run the numbers he cites from the IPCC and storage takes around 90% of it.
So why divert any at all? Kann asks the question directly, and the answer turns on two things. The first is thermodynamic. Friedmann’s screening test, which he credits to Jennifer Wilcox, is that the second law of thermodynamics is non-negotiable and everything else is negotiable, so the first cut is whether you are simply wasting energy. Some uses pass trivially, because turning CO2 into concrete, aggregate or sand needs no added energy and in fact releases some, against a world market of 30 billion tons of concrete a year. That is a gigaton-scale opportunity with no magic in it. The second reason is where the episode actually turns. Friedmann grants that for fuels the pure optimum is to keep burning fossil jet fuel and separately capture and bury an equivalent amount, and then says nobody decides that way. He does not know a policymaker or a chief executive who wakes up asking what the thermodynamic and economic optimum is, and points out that we already pay wildly above the optimum routinely: tap water at about 50 cents a ton against around $7,000 a ton for the bottled kind. Airlines could buy removal at a few hundred dollars a ton, but they would rather buy a physical fuel whose carbon content, supply chain and economics they can understand, source and invest in. And the rules are arriving regardless. Europe’s ReFuelEU rules require e-fuels to be 0.7% of jet fuel in 2030, and the International Civil Aviation Organization’s CORSIA standards become mandatory in 2027 for all countries. He adds the detail that makes it bite: if every announced sustainable aviation fuel plant were built there would still not be enough fuel for the 2027 target, and there is no time to permit and build more, so removal ends up as a compliance option alongside the fuels rather than instead of them.
That produces a ranking rather than a verdict. In the money today: concrete and aggregates, ethanol, carbon monoxide, and urea, where CO2 already goes into fertilizer at scale, though he expects that market to saturate quickly. Pulled by policy: jet fuel and methanol, the latter because shipping is 2% to 2.5% of global emissions and methanol is one of the fuels it will run on, with the maritime deadlines landing closer to 2035 or 2040 and the industry therefore a step behind aviation. Hard but known: ethylene, which he calls wicked hard while Kann adds the harder problem, that ethylene is a cheap high-volume commodity, so a company like Dow knows exactly how to make it from CO2 and is waiting for a customer willing to pay a green premium. Over the horizon: material substitution, using polycarbonate where glass is used now or carbon fiber rebar in place of some structural steel, which is straightforward engineering at thin commodity margins. And far out, graphene at around $100,000 a ton, which we can make today in gram quantities in a laboratory and cannot yet spin into a usable fiber. Across all of it the recurring question is not whether but who pays, where and when, which in practice means where cheap clean power and cheap CO2 sit together. That is why production hubs and industrial strategy keep entering the conversation.
Two things could undo the fuels case, and Friedmann concedes both. His optimism runs on renewables and capture getting steadily cheaper, which is what would bring e-jet down from roughly ten times the price of conventional jet fuel to five, three or two. Kann pushes directly on the premise: he accepts cheap renewables over the long arc but says the delivered cost of electricity is heading the other way and will for a while, and Friedmann agrees rather than defending the assumption. The other is infrastructure. Moving CO2 at scale needs pipelines, and the proposed Midwest lines drew the same local opposition that transmission does. His examples of how it gets solved are real but partial: a repurposed gas pipeline carrying CO2 from Nebraska to Colorado storage, paired with a negotiated community benefits agreement covering transparent monitoring, money for local groups, first responder training and landholder royalties, which he calls a template for saying yes in a field short of such templates. Where that fails, volumes move by more expensive routes, as blocked oil pipelines moved oil onto trains, and as Europe now barges CO2 down the Rhine to the North Sea because a pipeline through Germany is not happening. He states plainly that he is not cavalier about this and that it is not an inevitable glide path.
04What you need to know first
- Storage versus utilization
- Storage means injecting CO2 into deep rock to stay there permanently, which Friedmann calls geospheric return. Utilization means turning it into a product. Almost every disagreement in this episode is about how much of the second is worth doing given how cheap the first is.
- E-fuels
- Fuel made by combining captured CO2 with hydrogen produced from clean electricity, then processed into a drop-in liquid such as jet fuel or methanol. The category is energy-hungry by construction, which is why the clean electricity input is not optional.
- Green premium
- The extra a buyer pays for a low-carbon version of something. The whole utilization market depends on it, and it has to travel down the supply chain from an end customer who cares to the producer who bears the cost.
05Details worth keeping
- Repurposing existing natural gas pipelines, where the metallurgy and pressure ratings allow, avoids both new construction and new permitting by reusing existing rights of way.
- Storage is not a landfill. CO2 goes in more than a mile down, typically 1.5 to 2 kilometers, where it behaves like a liquid with the density and viscosity of oil, which is why oil and gas provinces make good sites.
- The US permitting bottleneck eased for an unglamorous reason: the bipartisan infrastructure law funded the Environmental Protection Agency to hire and train regulators. Louisiana, Wyoming and North Dakota had taken over that permitting themselves under primacy, which he says adds familiarity with local operators and land.
- LanzaTech is the technical odd one out, using engineered microbes rather than an electrical or thermal pathway to turn CO2 into ethylene and isobutanol. At the other extreme sit conventional syngas routes, which appeal to governments wanting to keep existing chemical plants and jobs at home.
- Friedmann points readers to a Center on Global Energy Policy report he co-wrote ranking CO2 recycling pathways by cost. Maersk’s fuel venture is his model sequence: biomethanol first, e-methanol once costs and scale allow.
06Claims worth citing
All figures as stated on 2024-05-02. Compliance dates and cost ratios are the most perishable; several were forward-looking then.
- 47 facilities worldwide capturing about 60 million tons of CO2 a year for climate purposes, plus about 5,000 miles of US CO2 pipeline and hundreds of storage sites. Friedmann
- Roughly $18 a ton to move CO2 by truck versus about $2 a ton by pipeline. Friedmann
- 10 to 20 trillion tons of storage capacity in oil-and-gas-type formations. Friedmann
- Of the roughly six gigatons a year the IPCC pathway implies, about 5.5 gigatons goes to storage, “something like 90%.” Kann then restates the pair as seven and 6.5 gigatons, twice, and Friedmann later uses the seven gigaton figure himself without correcting it. The ratio is stable across the conversation; the absolute figures are not, so cite the roughly 90% split rather than a tonnage. IPCC arithmetic, cited by Friedmann; restated by Kann
- World concrete consumption of 30 billion tons a year, making CO2-to-concrete a gigaton-scale market that releases rather than consumes energy. Friedmann
- ReFuelEU requires e-fuels to make up 0.7% of jet fuel in Europe in 2030, and ICAO’s CORSIA standards become mandatory in 2027. If every announced sustainable aviation fuel plant were built, there would still not be enough fuel to meet the 2027 target. Friedmann
- Synthetic jet fuel costs about ten times conventional jet fuel today, which he expects to fall to five, three or two times. Friedmann
- Direct air capture used illustratively at around $300 a ton as what an airline could pay instead of buying fuel, stated in passing as an order of magnitude rather than a market price. Friedmann
- EU industrial carbon management plan: 30 million tons captured in 2030, 280 million in 2040, 450 million in 2050, with utilization rising from effectively zero today to about 40% in 2050, mostly fuels. EU plan, cited by Friedmann
- Graphene at roughly $100,000 a ton, currently made in gram quantities in laboratories. Friedmann
- Shipping is about 2% to 2.5% of global emissions. Friedmann
07Where it’s contested
- The gigaton figures drift mid-episode. Friedmann gives six gigatons total and 5.5 stored; Kann restates it as seven and 6.5 on two occasions and Friedmann subsequently adopts seven. Nobody corrects it. Treat the 90/10 split as the claim and the tonnage as unsettled.
- The global and European numbers point different ways. The IPCC-derived arithmetic has utilization near 10% of volume, while the EU plan he cites has utilization near 40% by 2050. He states both without reconciling them; the scopes differ, and the EU figure is premised on 2050 costs which he says explicitly do not hold today.
- Kann pushes back on the load-bearing assumption. The case for e-fuels getting cheaper rests on cheap clean electricity. Kann says the delivered cost of electricity is rising and will keep rising for some time, and Friedmann concedes the point rather than arguing it.
- He is explicit about not being cavalier on infrastructure. He expects some communities to refuse, calls it an experiment running in real time, and compares the difficulty to permitting transmission, wind and solar.
- Regulatory stringency under state primacy is untested. He insists primacy is not a dilution of the rules, then says whether it is executed that strictly remains to be seen.
- The far-field materials are acknowledged as speculative. Graphene structures, carbon composite buildings and replacing copper conductors are a fictional optional future in his phrase, possible in 15 or 20 years, argued for by a refusal to bet against technology rather than by any pathway.
- The one company disclosure is his own. Friedmann flags Twelve, cited as a synthetic jet fuel builder, as a portfolio company of a sister firm. Its plant was under construction at the time, so any performance figures are projections rather than measured results.