Catalyst N° 074 of 125 14 Aug 2025
The case for sodium-ion
with Landon Mossburg, founder and CEO, Peak Energy
In this note
The question
Sodium-ion cells still cost more per kilowatt-hour than the lithium chemistry that dominates grid storage. So what is the bullish case for building grid batteries out of them?
The answer
That the cell premium is real, shrinking, and the wrong thing to optimize. Mossburg’s argument is that his chemistry’s tolerance for heat and its milder failure mode let you delete the cooling system rather than improve it, which offsets the energy-density penalty on installed cost and then wins decisively on the operating and maintenance third of project cost that the industry has barely touched. On his own numbers the total installed cost is still higher than lithium iron phosphate; the case is about lifetime cost of ownership, not sticker price.
03The argument
The premise Peak Energy was founded on has already broken, and Mossburg says so. Two years before recording, the pitch for sodium-ion was that it would be fundamentally cheaper at the level of raw atoms than lithium iron phosphate, a continuation of the earlier shift from nickel manganese cobalt, which traded energy density for cost and turned out to be worth making. Then the price of lithium iron phosphate fell very fast, to roughly half what it had been two years earlier, so the bar rose sharply exactly as the company started. He says the original trajectory remains possible given comparable investment, but that the reason to be interested changed from the economics of the materials to what the chemistry lets you do at the system level.
Start with the gap he has to close. Sodium-ion is not one thing; like lithium-ion it is differentiated mostly by cathode. Layered oxides approach lithium iron phosphate on energy density but cost more because they contain a transition metal, cycle less well, and are harder to design safely, and much of the existing deployment sits there, in small applications like twelve-volt replacements and scooters, where high power and cold-weather performance matter. Peak chose the other branch, a sodium pyrophosphate cathode paired with a hard-carbon anode, which he calls NFPP and never spells out. Its materials are dirt cheap and substantially less energy dense, which he names as the chemistry’s primary problem. On a cost-per-kilowatt-hour basis those cells currently run $15 to $30 above an equivalent lithium iron phosphate cell, against a Chinese cell at $50 to $60, and supplier quotes point to about $20 per kilowatt-hour coming out of the sodium cell price over two to three years. That erodes the premium but not all of it: he expects to be about $10 more expensive in 2028.
The reversal comes at the system level, and it runs against the usual intuition. Lower energy density normally makes everything else worse, since fewer kilowatt-hours per container means more steel, wiring and containers per unit of storage, for the same reason panel efficiency matters in solar. Two chemistry properties invert it. NFPP is comfortable between 45 and 60 degrees Celsius, degrading about as fast there as lithium iron phosphate does at 25, and managing heat is the hardest problem in a grid battery, which sits in a desert for twenty years while power is pushed in and out of it. And the cell’s failure mode is gentler: it begins self-heating at a lower temperature, burns cooler in thermal runaway so propagation is easier to stop, and vents a less explosive gas. Together those let Peak remove the thermal management system outright rather than engineer it better. No fans, no pumps, no chillers, no external auxiliary power, no moving parts at all, on a design philosophy he attributes to a team drawn from Tesla and SpaceX: the best part is no part. Because cooling is the most complex and expensive part of a lithium iron phosphate system, deleting it recovers enough cost and volume to put balance-of-system roughly at parity despite the density penalty, leaving total installed cost within $20 to $30 per kilowatt-hour of a good Chinese lithium system today.
And Mossburg is direct that this is still not a reason to buy. If the story ended with being $10 more expensive in 2028, he says, there would be no reason for his company to exist. The argument rests on the two-thirds of project cost that is not hardware. By his accounting hardware is now about a third of the total; operations and maintenance, including degradation, auxiliary power and round-trip efficiency losses (the share of stored electricity you get back out), is about another third on a net present value basis at a 10% discount rate, and undiscounted he says it is by far the largest bucket; installation and commissioning is the remainder. The industry has pushed on the hardware third since grid storage began, with most of the fall in the last three or four years, and left the other two largely alone. Peak’s claims sit there: roughly 50 times less auxiliary power than an equivalent lithium system, and removal of something close to 90% of the components that need routine maintenance or fail, which also happen to be the components behind most storage fires, which he notes are still fairly rare. That nets about $75 per kilowatt-hour of net present value benefit on a lifetime-cost basis in a hot climate. Cycle life supports it, with fewer degradation mechanisms than lithium iron phosphate and cells near 10,000 cycles still well above 80% state of health, meaning the share of original capacity they still hold. What he does not claim is calendar life. His cells have been on test for a little over a year against a twenty-year product, and while he argues the lithium industry cannot answer that question either, that is an observation about shared ignorance rather than an answer. He puts that limit there himself.
04What you need to know first
- Lithium iron phosphate
- The cheaper, less energy-dense lithium-ion cathode chemistry that now dominates grid storage, having displaced nickel manganese cobalt for this use. It is the benchmark every comparison in this episode is drawn against.
- NFPP
- The sodium-ion cathode Peak uses, which he describes only as a sodium pyrophosphate; he never spells the letters out. He pairs it with a hard-carbon anode. Cheaper materials and substantially lower energy density than lithium iron phosphate, and more tolerant of heat. The transcript renders the acronym as both “NNFP” and “NFPP”.
- Balance of system
- Everything in an installed battery that is not the cells: containers, steel, wiring, controls, cooling. Lower energy density normally inflates it, which is why removing the cooling equipment is the pivot of the whole argument.
- Auxiliary power
- Electricity the storage system consumes itself, mostly to run cooling, which is both an operating cost and a lost sale. The transcript renders it as “OX power” throughout.
05Details worth keeping
- Apart from active materials and electrolyte salts, the bill of materials is the same as lithium-ion, so tooling, supply chain and operator familiarity carry over. That is his argument for why sodium-ion scales faster than flow batteries or compressed air, where the unknown unknowns are larger and operators have no experience to draw on.
- Sodium bicarbonate, the sodium input, can be made synthetically or mined from trona, and he says the raw resource is not the bottleneck. Processing capacity, most of it in China, is. He frames a non-Chinese supply chain as a closing window: sodium-ion active materials have far less incumbent Chinese scale to compete against than lithium iron phosphate does, so entering now is much easier than entering in four or five years, by which point it would look like lithium does today.
- Chinese stationary deployment is early. First demonstrators were announced late 2024 and early 2025 at tens of megawatt-hours, driven partly by policy giving non-lithium storage preference in the interconnection queue, and partly by applications with high safety requirements such as storage for fast charging at fuel stations. He says the operating-cost argument he is making has not yet been a focus there.
- A design choice worth noting: Peak does not spend its degradation advantage on reduced augmentation, meaning bolting on extra capacity later to offset what the cells have lost, because customers value that differently. It spends it on running the cells hotter with less cooling, and he says degradation could be better still if they cooled cells the way lithium systems do.
- The degradation mechanisms differ in count rather than in kind. No graphite anode means no graphite exfoliation, and there is almost no iron dissolution in the cathode. Both chemistries share solid-electrolyte-interphase dissolution, and he says the strategies that stabilize it for lithium iron phosphate appear to work for NFPP, which is why he thinks unknown unknowns are less likely here than in a genuinely novel chemistry.
- Evidence he cites for direction of travel: CATL’s hybrid vehicle pack, which he thinks uses layered-oxide sodium cells for power and cold weather with lithium iron phosphate for the rest, and BYD pushing out its first sodium packs. The Korean majors are largely absent, having committed to catching up on lithium iron phosphate instead, though he says interest is starting to appear from both smaller and larger Korean players.
06Claims worth citing
All figures as stated on 2025-08-14. Cell prices and manufacturing capacity move quickly, so treat the dollar figures as a snapshot. Everything describing Peak’s system is the company’s own design and laboratory data for a product just now reaching the grid, not independently measured field performance.
- Somewhere between 30 and 100 gigawatt-hours of sodium-ion manufacturing capacity worldwide across all variants, almost entirely in China. He flags the range as soft, because lithium lines can be and have been repurposed. Mossburg
- Lithium iron phosphate was almost twice as expensive two years ago as at the time of recording. Mossburg
- NFPP cells today cost $15 to $30 per kilowatt-hour more than equivalent lithium iron phosphate, against a Chinese lithium cell at $50 to $60 per kilowatt-hour. Mossburg
- Supplier and raw material quotes show the sodium cell price falling by about $20 per kilowatt-hour over two to three years. Asked whether that erases the premium, he says not entirely: roughly $10 per kilowatt-hour more expensive at 2028. supplier and raw material quotes, cited by Mossburg
- Separately, he puts the price crossover with Chinese lithium iron phosphate somewhere between 2028 and 2030. He says that during the layered-oxide and mobility part of the conversation, about Chinese sodium-ion generally, whereas the $10 figure is about Peak’s own cells. He does not reconcile the two and Kann does not press him. Mossburg
- NFPP is comfortable between 45 and 60 degrees Celsius, with degradation similar to lithium iron phosphate at 25 degrees. Peak data, stated by Mossburg
- Vent gas contains roughly 50% less hydrogen than lithium iron phosphate, with a hoped-for path below the threshold at which an open flame would ignite it. The sentence is garbled in the transcript and the “50%” appears twice in different constructions. Mossburg
- A lithium iron phosphate block in a hot region consumes on the order of 50 megawatt-hours a year in cooling load alone. Mossburg
- Peak claims about 50 times lower auxiliary power use than an equivalent lithium system, and removal of nearly 90% of components that require regular maintenance or break. Peak, stated by Mossburg
- Total installed cost within $20 to $30 per kilowatt-hour of a good Chinese lithium system today, trending to about $10 by 2028, with balance-of-system cost already roughly at parity. Peak, stated by Mossburg
- Project cost structure: hardware about one third, operations and maintenance about one third on a net present value basis at a 10% discount rate, and installation and commissioning the rest. Mossburg
- About $75 per kilowatt-hour of net present value benefit on a total cost of ownership basis against an equivalent lithium system, in a hot region such as Miami or Phoenix. Peak, stated by Mossburg
- Cycle life: nearly 10,000 cycles still trending well above 80% state of health. In a direct lab comparison at 45 degrees Celsius, an equivalent lithium iron phosphate cell was at 80% state of health after about 2,600 cycles while the NFPP cell was at 94.5% to 95% after almost 3,000. Peak lab data, read out by Mossburg
- The United States holds 92% of proven naturally exploitable trona reserves, the mined source of sodium bicarbonate. Mossburg
- Peak’s first 3.5 megawatt-hour unit is going into the grid in Denver, described as the largest sodium-ion system deployed to a grid outside China and the first fully passive grid-scale thermal management system anywhere. Peak, stated by Mossburg
07Where it’s contested
- The episode is framed as advocacy and says so. Kann introduces it as a deliberately bullish view from someone with systems to sell, and sets the expectation that the guest is optimistic. That framing is unusually explicit and should travel with any figure taken from here.
- Mossburg pre-empts the bias question rather than denying it. He says Peak is not a sodium-ion company but a vertically integrated storage company that will pick whatever chemistry suits the application, and mentions work on high-temperature lithium iron phosphate. Kann’s reply is dry: good, then you will be less biased in what follows. Neither of them pretends this is a neutral assessment.
- The energy-density penalty is conceded, not argued away. He calls it the chemistry’s primary challenge and says the gap is wide and substantial. Every system-level saving is claimed against that penalty rather than instead of it.
- Calendar life is openly unresolved. Cells have been on test for a bit over a year, including accelerated testing, against twenty-year systems. He argues the lithium industry is in the same position because it is not twenty years old either, which is fair and is not an answer.
- The manufacturing plan is contingent. Cells come from China today. A US cell factory depends on first winning offtake agreements, meaning committed forward purchases that make the factory financeable. The customer announcements are described as coming soon rather than signed.
- He flags the limits of his own knowledge in two places, on layered-oxide cathode manufacturing and on the worldwide capacity figure, which he calls hard to pin down.
- Cost comparisons are configuration-dependent. Kann points out that installed cost is idiosyncratic to regional labor rates and system design, and Mossburg agrees, so the parity and premium figures are directional rather than universal.