Catalyst N° 028 of 125 27 Jun 2024
Going deep on next-gen geothermal
with Roland Horne, professor of earth sciences and head of the geothermal program, Stanford University
In this note
The question
Of the next-generation geothermal approaches now nearing market, which are actually ready to scale, and what would it take for geothermal to work outside the few places it works today?
The answer
Enhanced geothermal is the near-term one, and Horne says the only thing left to prove about it is doing it at scale, and Stanford’s own estimate puts about half of the United States within reach at $80 per megawatt-hour, roughly both the average US cost of electricity and what conventional geothermal costs now. Closed loop is blocked by economics rather than physics, and super-deep buys hotter rock where geothermal already works rather than geothermal anywhere. What Horne says the field needs next is not a technology: it is roughly ten more companies willing to go out and develop projects.
03The argument
Geothermal needs heat, water and permeability in one place, and only the third is genuinely scarce. It is hot everywhere if you drill deep enough and nearly the whole planet is saturated with water at depth, but the rock also has to let that water move. That is why the industry clusters on volcanically active margins, where recent volcanism both brings high temperatures near the surface and leaves the rock fractured. Horne also declines the premise that geothermal is expensive; in California it is one of the cheapest sources of electricity. What costs money is uncertainty. A bank knows exactly how large a solar farm will be and does not know how big a geothermal resource is or how long it will produce, so it lends at a higher price, and the developer spends real money gathering information to narrow that range. Cost, on his framing, is downstream of geology rather than a separate problem.
Enhanced geothermal attacks the scarce ingredient directly by manufacturing permeability: fracture hot rock to create a flow path between an injection well and a production well, then run the result like a conventional plant. When Kann suggests this is fracking borrowed from oil and gas, Horne corrects him. The idea was postulated at Los Alamos in the 1960s and projects were built from the 1970s, before the shale boom. What is new is the transfer of oil and gas practice into it, specifically horizontal wells, casing the well from top to bottom and multi-stage plug-and-perf stimulation, none of which was normal practice in geothermal. The rock differs, since oil and gas fracture relatively pliable sedimentary rock while geothermal fractures brittle volcanic rock, which Horne says is harder in some ways and easier in others. On his account the physics is no longer the question, and what remains is doing it at size.
The other two approaches sit further back, for opposite reasons. Closed loop replaces fractures with drilled holes connected into a loop or a network, and its problem is heat transfer rather than feasibility. A fracture sweeps water past a large surface area, while a borehole has very little, so once the rock immediately around the hole has cooled you are waiting on conduction through rock that is a poor conductor. The consequence is that you have to drill a great deal of hole, and cost follows; Horne cites work at the National Renewable Energy Laboratory and elsewhere finding it hard to get closed loop down to a competitive number. He confirms directly that the obstacle is economic rather than technical, and notes it does not widen the map much, since you still have to find hot rock. Super-deep is the approach most likely to be misunderstood. Kann twice frames it as drill deep enough and geothermal works anywhere; Horne assigns that promise to the other two and says super-deep is a thermodynamic play. Conventional and enhanced systems run at roughly 200 to 300 degrees Celsius, far below the 800 to 900 degrees of a coal or nuclear plant, and reaching 500 or 600 degrees converts much more of the heat into electricity per well. Not geothermal anywhere, in his words, but better geothermal where it is already good. The blocker is materials: supercritical water carries enormous quantities of dissolved solids and can be strongly acidic, and one Icelandic supercritical well produced black steam because it was dissolving its own steel casing and bringing it up with the fluid. Neutralizing such water is possible and sometimes done, but a thousand tons a day of sodium hydroxide is not a business.
Cutting across all three is drilling, which is where Horne puts the biggest recent gains. Batch or factory drilling from shale has arrived in geothermal, with Fervo drilling eight wells in Utah in stages rather than one at a time and cutting drilling times by a factor of two or three, and polycrystalline diamond bits are giving longer runs between trips out of the hole. He suggests drilling costs are heading toward half what they were five to ten years ago, which matters because the $80 per megawatt-hour target is a fixed post: cheaper drilling simply moves more of the map inside it. The same transfer compresses schedules. Conventional geothermal carries roughly a ten-year lead time dominated by exploration, and enhanced systems need less of that exploration because they are not hunting for a rare combination of conditions, which Horne thinks could bring the cycle down to five years and possibly three or four. Exploration does not disappear, since you only learn how hot the rock is by drilling the first well, but much of the planet has already been characterized by oil and gas or by earlier geothermal surveys, and ground rejected as not quite good enough for conventional geothermal may be fine for the enhanced version. Which is why his closing answer is about developers rather than technology.
04What you need to know first
- Heat, water and permeability
- The three conditions a geothermal resource needs. Heat and water are close to ubiquitous at depth; permeability, meaning rock that lets water flow through it, is what limits where conventional projects can go.
- Enhanced geothermal (EGS)
- Creating that permeability yourself by fracturing hot rock between two wells, then operating the system conventionally.
- Closed loop
- Drilling a connected network of holes through hot rock and circulating fluid inside the pipe, so the heat has to travel to the hole rather than the water travelling through the rock.
- Supercritical, or super-hot
- Water held above the temperature and pressure at which it behaves as ordinary liquid or steam. It delivers far more energy per well and also dissolves far more of whatever it touches, which is what turns the approach into a materials problem.
05Details worth keeping
- Where the geology cooperates, geothermal is already a serious resource: about 6% of California’s electricity, 10% of Nevada’s, around half of Kenya’s national electricity, with several other countries at a quarter to a third.
- Lower-temperature resources use binary plants, passing the geothermal water through a heat exchanger and running the turbine on a separate working fluid. The geothermal water never leaves the pipe, so there are essentially no emissions from the subsurface.
- Fervo’s Nevada well pair was the proof point for the completion method rather than for output. Its Utah project’s near-term plan of 90 megawatts is, Horne estimates, about twenty times larger than any previous enhanced geothermal project.
- Depths are less extreme than the framing suggests. Conventional wells run roughly 7,000 to 8,000 feet, enhanced systems four to five kilometers, and super-deep projects often target similar depths but in already-hot ground, because four kilometers of ordinary continental crust does not reach supercritical conditions.
- Supercritical wells are not hypothetical. A couple have been drilled in Iceland, at least one in Japan, with attempts at Larderello in Italy.
- Handling aggressive geothermal fluids has precedent: the Salton Sea in California has produced brines loaded with dissolved solids for decades, and the industry has built the chemistry to cope.
- Kann opened by listing hybrid systems as a fourth category to cover. The conversation never returned to them, so this episode contains nothing on hybrids.
06Claims worth citing
All figures as stated on 2024-06-27, and now more than two years old. Drilling costs and project milestones in particular were described as moving quickly at the time of recording.
- Geothermal supplies about 6% of California’s electricity and 10% of Nevada’s; Kenya takes about 50% of its national electricity from geothermal, with several other countries at a quarter to a third. Horne
- About half of the United States is accessible for enhanced geothermal at $80 per megawatt-hour, which is roughly the average US cost of electricity and roughly what conventional geothermal costs today. Stanford geothermal program research, cited by Horne
- Fervo’s near-term plan in Utah is 90 megawatts, probably twenty times bigger than previous enhanced geothermal projects. Horne says explicitly that he does not know the project’s ultimate size. Kann separately refers to an eventual 400 megawatts, a figure Horne neither confirms nor addresses. Horne, with the 400 megawatt number from Kann
- Batch drilling at Fervo’s Utah project, taking eight wells through each segment together, cut drilling times by a factor of two to three. Horne
- Geothermal drilling costs are heading toward roughly half what they were five to ten years ago, stated loosely as something that has happened or soon will. Horne
- A closed-loop commercial pilot in Germany is planning around 80 kilometers of drilled hole, a number Horne flags he may be misremembering. Horne
- Operating temperatures: conventional, enhanced and closed-loop systems at roughly 200 to 300 degrees Celsius; coal and nuclear plants at 800 to 900; supercritical geothermal aiming at 500 to 600. Horne
- Conventional geothermal carries roughly a ten-year lead time, which enhanced geothermal could compress to five and possibly three or four. Horne
- Two-thirds of Fervo’s staff come from oil and gas. Horne
07Where it’s contested
- The fracking lineage. Kann frames enhanced geothermal as a spinoff of shale fracking. Horne flatly corrects him, then grants that the recent acceleration does come from importing oil and gas methods. The distinction matters for what counts as already proven: the concept has fifty years of attempts behind it, and only the completion techniques are recent.
- What super-deep is for. Kann puts the drill-deep-and-it-works-anywhere framing twice, and both times Horne reassigns it to enhanced geothermal and closed loop. If a reader takes one correction from this episode, that is the one.
- Whether cost is really a second, separate problem. Kann’s opening monologue treats geologic suitability and cost as two parallel challenges. Horne says geothermal is not outrageously expensive and is among California’s cheapest power, and relocates the cost problem to resource uncertainty and the price of capital that follows from it.
- How firm the economic case against closed loop is. Horne attributes it to studies at the National Renewable Energy Laboratory and elsewhere rather than to his own analysis, and the German pilot figure comes with an explicit memory hedge.
- What “only scale remains” leaves out. Horne is an academic rather than a developer, and no delivered cost, capacity factor or resource-longevity data from an operating enhanced geothermal project appears anywhere in the episode. He also concedes that how hot the rock is only becomes knowable once the first well has been drilled, so some exploration risk survives his own framing.