Catalyst N° 109 of 125 21 May 2026
A blueprint for scalable fusion power
with Carrie von Muench, founding chief operating officer, Pacific Fusion
In this note
The question
After the 2022 ignition result, where is fusion actually standing on the road to a power plant that competes on cost, and which milestone should you watch next?
The answer
Ignition settled what conditions produce a burning fusion fuel, which on von Muench’s account converts the remaining problem from a scientific one into an engineering and manufacturing one. But no machine has yet returned more energy than the whole machine consumed. Livermore got back roughly 1.5% of the energy stored in its system, and a practical power plant needs about five times more out than was stored in. Everything past that point in this conversation is design rather than result: a modular driver, a 2030 demonstration target, a cost curve she declines to attach a number to.
03The argument
The first thing the episode does, and the most useful, is take apart a milestone that gets reported as one thing and is really two. At the national ignition facility at Livermore, roughly 300 megajoules were stored in a capacitor bank, a laser drove about 2 megajoules into a fuel target, and about 5 megajoules came back out, since improved to nearer 8. Draw a box around the target and you have more energy out than in, which is ignition, and it is a real and hard-won result. Draw the box around the entire machine and you recover roughly 1.5% of what was stored. The milestone still ahead, which von Muench calls net facility gain, is getting more energy out than everything required to run the machine, and she defines “everything” as all the energy stored in the system. Nobody has done it. Several companies say they will within a couple of years; Pacific Fusion says it is on track for 2030. Practical power, by her estimate, needs roughly 5x on that whole-machine basis, which she calls a ballpark that depends on the efficiency of the supporting systems.
Why the Livermore machine cannot be scaled into a power plant is the hinge. It was built for a different mission and was never designed to return more energy than it drew, so its driver, the machinery that delivers energy to the fuel, is relatively inefficient. Her argument is that the fuel does not care how it reaches ignition conditions, so a more efficient driver can reach the same physics with far less loss. Pacific Fusion uses a capacitor bank to make a large electrical current that compresses the target directly, removing the lossy laser step in between. That places them in the inertial branch of the field, alongside Livermore’s laser-driven work and Sandia’s pulser-driven work, rather than the steady-state branch of tokamaks and stellarators, whose best experimental result dates from a 1990s tokamak and sits a factor of a few short of the scientific threshold. Approaches outside those two families, she says, are a factor of a thousand or more away.
The cost argument is where the episode gets genuinely interesting, because Kann puts the strongest available objection and does not entirely get an answer. Von Muench’s case is modularity: the driver holds most of the capital cost and footprint, and it consists of 156 identical modules, each roughly a shipping container in size, each producing more than a terawatt of peak power, and each built from oil, plastic, metal and water rather than anything rare. Cheap materials keep the required markup over the bill of materials achievable with today’s manufacturing, and identical units mean you iterate from one generation to the next quickly. Kann’s objection is drawn from solar and batteries, where exactly this happened: the modular cells got dramatically cheaper, and then everything else, the balance of the plant and the soft costs of building it, came to dominate installed cost because it never fell as fast. So how much of the system is the modular part? She answers that it is much more than 10% and a very large share today, then declines to give a percentage, calling it premature because balance-of-plant equipment is in a seller’s market and the numbers are moving. The strongest part of her reply is a different mechanism entirely: in an inertial system, nameplate output is set by gain per shot multiplied by shot rate, so improved fuel targets and chamber upgrades can raise the output of a facility that already exists, lowering its effective cost without building anything new. Whether that outruns the balance-of-plant problem is not resolved here.
Two things separate the blueprint from a power plant, and she names both. The demonstration system will fire about one shot per day; a power system has to fire about once a second, and the pulsed hardware has to survive that for thirty years, which she calls a meaningful reliability engineering challenge and expects to work out at the module level before committing to a plant. And every fusion design, hers included, needs what she calls a sustainable tritium economy: a small starting inventory of tritium, and an operating plant that breeds more of it than it burns, so it can start the next one. She describes this as a field-wide unsolved problem with people working on it, differing across approaches only in how much tritium is needed to start and how efficiently it can be bred. That leaves the financing, which is the part most transferable outside fusion. Pacific Fusion raised roughly a billion dollars structured as capital called against pre-agreed technical milestones, a model borrowed from biotech, and von Muench is explicit that it works only because two conditions hold: the market has high conviction about what the end milestone is worth, and no conviction about what the intermediate ones are worth. Underneath that sits the company’s own assessment that its path carries a large execution burden but little binary scientific risk. That assessment is the load-bearing claim of the whole episode, and it is the company’s own.
04What you need to know first
- Ignition versus net facility gain
- Ignition means the fuel released more energy than was delivered into it, which has been done. Net facility gain means the whole machine returns more than it consumed, which has not. The two get reported interchangeably and are not the same event.
- Inertial versus steady-state fusion
- Steady state, meaning tokamaks and stellarators, holds fuel at relatively low pressure for long periods. Inertial compresses it to very high pressure for an instant and repeats, closer to a combustion engine. The engineering problems, supply chains and cost structures differ completely between them.
- Rep rate
- How often a pulsed machine fires. Combined with the energy gained per shot, it determines how much power a given facility produces, which is why it appears in both the performance and the cost arguments.
- Tritium breeding
- Fusion fuel is deuterium, which is abundant in seawater, plus tritium, which is not abundant and has to be manufactured inside the plant itself from lithium. A design only works commercially if it makes more tritium than it uses.
05Details worth keeping
- Kann’s framing of the current market moment: more than $15 billion of private capital has flowed into fusion, Commonwealth Fusion Systems has filed an actual grid interconnection request, and two long-established fusion companies have announced plans to go public through mergers, one of them with a Trump media company.
- Fusion’s supply chain risk is approach-specific. High-temperature superconducting magnets, which carry a genuinely limited supply chain, matter for tokamaks and stellarators and not at all for inertial designs. Von Muench argues the inertial constraint is therefore a manufacturing-capacity problem rather than a materials-scarcity one, while conceding that today’s vendors supply these components only in small volumes, not necessarily at the performance and lifetime needed, and at a high markup over materials cost.
- Fusion fuel involves no uranium or plutonium and nothing weaponizable, which she offers as a structural advantage over fission alongside the waste argument.
- The demonstration facility is designed to do double duty: prove net facility gain, and serve as a test bed for commercial components, including a commercial chamber and shorter runs at higher shot rates.
- Modularity is pitched as a maintenance story as much as a cost story. A failed module gets swapped and serviced off-line, modules get upgraded in place, and the fusion chamber can be replaced without disturbing most of the capital equipment. Her claim is that a first power plant could be upgraded to commercial performance over a first year or two rather than requiring the next plant to be built before performance improves.
- Von Muench’s account of the founding case combines three things: the Livermore ignition result, Sandia researchers reaching what she calls the second-best fusion performance ever, and her CTO inventing technology she says more than doubles the efficiency and power density of machines like Sandia’s Z facility.
- Kann is a venture investor himself and identifies his firm at the top of the episode, but states no interest in Pacific Fusion, and the investors von Muench names are other firms and individuals.
06Claims worth citing
All figures as stated on 2026-05-21. Two categories, and they should not be mixed. The Livermore and field-wide results are measurements; everything describing Pacific Fusion’s machine, timeline or cost is a design target stated by a company executive about a system that has not been built, and should be attributed to the company rather than read as measured performance.
Measured or already achieved, as stated:
- Livermore stored about 300 megajoules, drove about 2 megajoules into the target and got about 5 megajoules out, later improved to nearer 8 megajoules. von Muench
- On a whole-machine basis that is roughly 1.5% of the stored energy recovered, which she states loosely as “percent and a half or so.” von Muench
- Inertial fusion crossed the scientific-gain threshold in 2022; it entered the field relatively recently and originally for defense applications. von Muench
- The best steady-state experimental result comes from a 1990s tokamak and sits “a factor of a few” from the scientific threshold. Other fusion approaches are a factor of a thousand or more away. von Muench
- More than $15 billion of private capital has gone into fusion. Kann
Designed, modeled or targeted, per the company:
- Net facility gain requires roughly 5x more energy out of the machine than was stored in it to be a practical power plant basis; she calls this approximate and dependent on supporting-system efficiency. von Muench
- Several companies say they will reach net facility gain within a couple of years; Pacific Fusion says it is on track by 2030. von Muench
- Target plant size of roughly 200 to 300 megawatts. Pacific Fusion, via von Muench
- A driver of 156 identical modules, each more than a terawatt of peak power, each about a shipping container’s footprint, built from oil, plastic, metal and water. Pacific Fusion, via von Muench
- The driver is “much, much more than 10%” of system capital cost and a very large share today. She explicitly declines to give a percentage, calling it premature in a seller’s market for balance-of-plant equipment. Do not quote a number here; she did not give one. von Muench
- Demonstration system fires about one shot per day; a power system needs about one shot per second, sustained for about 30 years. Pacific Fusion, via von Muench
- The founding cost test was whether there is a path to beat combined-cycle natural gas. She describes that as a spreadsheet exercise using best available data, says a specific figure such as $150 per megawatt-hour in 2038 “would obviously be misleading at best,” and claims only that nothing prevents fusion from eventually being as cheap as anything else. von Muench
- Roughly $1 billion committed, called in against pre-agreed milestones rather than taken in up front; Kann flags the headline figure as a quoted one. General Catalyst led, with Eric Schmidt and Patrick Collison as investor directors. von Muench, Kann
- The company’s CTO is credited with technology said to more than double the efficiency and power density of machines like Sandia’s Z facility. Pacific Fusion, via von Muench
07Where it’s contested
- The guest disclaims the relevant expertise up front. Von Muench says plainly that she is not a physicist, that she is an operator, and asks forgiveness if she gets details wrong. The physics figures should be read with that stated.
- The host and the guest do not use the key terms the same way. Kann’s opening treats energy breakeven, Q greater than one and net facility gain as “various terms to mean something pretty similar.” Von Muench draws a hard line between them, and her distinction is the substance of the episode. Where they diverge, hers is the one to carry.
- Kann’s “the hard part is behind us” framing is only half-endorsed. He suggests that reaching 1.01 is far harder than going from 1 to 5, and that what follows is engineering tweaks. She cautions that nothing in fusion is easy and that trivializing the remaining work is a bad idea, then explains the ignition cliff, where added drive energy yields little until self-sustaining burn starts and a great deal after. The hedge came first and should travel with the claim.
- The question Kann most wanted answered did not get answered. How much of total capital cost sits in the modular, mass-manufacturable part is exactly the variable that decides whether the solar and battery cost curve repeats or stalls out in balance-of-plant costs. She says much more than 10% and declines to be more specific.
- No cost or price figure is offered, deliberately. She calls any specific future number misleading and grounds the cost case in a founding-stage model rather than in measured build costs.
- ”Little binary scientific risk” is the company’s own characterization. It is the premise on which the milestone-tranched financing rests, and nothing in the episode tests it independently.
- Tritium is an open problem for the whole field, by her account. Every commercially viable design needs to breed more tritium than it consumes, and she describes this as something a number of people are working on rather than something solved.
- Kann’s claim that fusion companies have little intrinsic value before net facility gain draws a partial demurral. She points out that plenty of companies short of that milestone have raised at high valuations, and agrees only on the narrower point that investors are not expecting an exit before it.