Critical Capital N° 011 of 11 15 Sep 2026
What it costs to make power cheap
with Zach Dell, co-founder and CEO, Base Power
In this note
The question
If you treat home electricity as a commodity rather than a premium product, what actually sets its price, and what does a company have to do to drive that price down?
The answer
Dell’s answer is that a commodity business wins only on a compounding cost advantage, and the number that carries that advantage is the fully landed cost per kilowatt-hour: parts, manufacturing, logistics, installation, financing and tax credits added together. Optimizing any single line of it produces the wrong answer for the whole. Because the business is capital-intensive, this also means deliberately accepting an expensive cost of capital for a period in order to reach the scale that brings it down.
03The argument
Start with what Dell is rejecting. For most of a decade, home energy was sold as a premium product: rooftop solar, smart panels, backup generators, bought by people who wanted them and priced at a margin that reflected that want. Dell calls those product companies rather than infrastructure companies, and says their whole business model was oriented around a high-gross-margin green premium. His claim is that electricity is a commodity, that the best version of a commodity is the cheapest one, and that the moment you accept this the business you are in changes. Commodity businesses do not win on desirability. They win on a cost advantage that compounds, which in his framing means buying that advantage with technology and vertical integration and then extending it.
Vertical integration is sequenced rather than total, and he gives a crisp test for the sequencing: if you are buying five percent of the world’s supply of something, there is a good argument for making it yourself; at five ten-thousandths of a percent, there is not, absent some specific operational reason. Base is not mining lithium and is not in the cell business. It designs almost everything and does final assembly, test and pack. What the integration is really for is the coordination problem. Dell’s unit of optimization is the fully landed cost, which means the hardware design, the parts bill, the manufacturing, the logistics, the installation, the financing and the tax credits all move together. Solve for the cheapest parts and you may buy them somewhere that costs you a tax credit. Solve for the cheapest manufacturing and you may push cost into installation. This is why the company is organized by function rather than by profit-and-loss line: one finance team, one supply chain team, one hardware team, working across every market, so that a single group can see the whole equation at once. He is candid that this is a guess they may revise, and that it costs them something real: it demands people who can run at 120 percent, and everyone is in the office every day.
The same logic runs through the capital structure, and this is where the reasoning turns most sharply against intuition. The cost of capital is an input to the cost structure, which is an input to the price a customer pays, so lowering it is not a finance-department concern but a product one. The tempting move is to limit equity and limit dilution, and Dell says plenty of companies have tried that and not made it. His argument is the reverse: you have to accept that capital will be expensive for a while and raise a great deal of it anyway, because only scale drives returns up and the cost of capital down, and the cheaper capital is what eventually shows up on the bill. He is explicit that this is risky rather than clever. Raising $2.5 billion in three and a half years means you now have to turn it into something like ten, and if you do not, you have let a lot of people down. The path runs through instruments in order: venture debt early, tax credit monetization, then the debt capital markets as returns improve.
Residential batteries are where all of this gets applied, and the reason is speed rather than elegance. Dell argues they are the most scalable way to add capacity to the grid today, full stop, because the homes are already interconnected so there is no queue to wait in, and because the deployment itself can be run as a factory. There is a factory across the street making hardware and, as he puts it, a factory in the field installing it. On sourcing he is deliberately flat. Domestic manufacturing capacity has been a strategic advantage from day one, and depending on third parties is risky whether they sit in China or in Indiana. Last summer’s tax law tightened restrictions on Chinese components for credit eligibility, and his response is arithmetic rather than moral: parts from China are not inherently bad and are often cheap and good, but if buying them forfeits incentives available elsewhere, the spreadsheet says buy elsewhere. He offers a personal view that a global economy is a better economy, then sets it aside as explicitly not his to decide.
04What you need to know first
- Fully landed cost per kilowatt-hour
- Everything it costs to get a usable kilowatt-hour to a customer, added up: the parts, converting them into a product, moving it, installing it, financing it, and the tax treatment that follows from where the parts came from. The central idea of the episode is that this total, and not any component of it, is the thing to minimize.
- BOM
- Dell uses this term without expanding it, for the cost of the physical parts that go into a unit, as distinct from the cost of manufacturing, installing or financing it.
- Cost of capital
- What a company pays for the money it uses. In a business where the asset is expensive and long-lived, this is a large and direct component of the price charged to the customer, not an accounting detail.
- Regulated and deregulated markets
- In deregulated markets such as the one covering most of Texas, competing suppliers sell power and prices carry market signals. In regulated ones, a utility is the single provider under a regulator. Dell splits the regulated side into three kinds of utility, which he calls munis, co-ops and IOUs without spelling the last one out, and says the technology has to be fitted to whichever construct applies locally.
05Details worth keeping
- Base is in Texas and Illinois. Dell’s reasons are market-structure reasons: Texas because its market is large, mostly competitive and a place where a lot of experimentation happens, Illinois because the capacity market has signalled need, it is one of the largest deregulated markets, and metropolitan Chicago supplies a dense stock of single-family homes.
- His two stated policy goals are narrow and both about the distribution grid: clear the way for energy technology to be deployed on it, and expose that technology to the price signals that balance supply and demand. He describes himself as a markets person and is upfront that regulated industries have historically struggled to lower prices over time.
- The company’s internal communication is unusually heavy and he presents it as load-bearing: a detailed monthly written update that opens with the install count, a quarterly all-company session on how the business works, a monthly open question-and-answer lunch, and live metric dashboards around the office.
- He describes utilities as increasingly becoming partners and customers rather than counterparties, and frames much of the remaining opportunity as solving coordination problems across the make, move, store and sell stack together with them.
- Expansion abroad is deferred. He expects to stay focused on the United States through the end of next year before looking at other countries.
06Claims worth citing
All figures as stated on 2026-09-15 and attributed to the speaker, not verified independently. The deployment and headcount figures are the company’s own and several are forward-looking targets rather than results.
- Base has raised more than $2.5 billion, most recently a $1 billion round in August 2026 that valued the company at $13 billion. Johnson
- Roughly 500 megawatts deployed this year, and a couple of gigawatts expected next year. Dell
- More than 100 installations a day currently, with 300 and then 500 a day as stated targets. In the same breath he gives a second ladder, of 2 then 5 then 20 megawatts a day. He does not say the two ladders line up, and taken as a pairing they do not divide evenly, so read the transcript before quoting a megawatts-per-install figure. Dell
- Base has added more capacity to the Texas grid than just about anybody over the last six months. Dell hedges this himself, saying he thinks it has been well documented. Dell
- Headcount went from 60 people two years ago to 650. Dell
- The Texas market is about 80% competitive and 20% regulated. Dell
- Utility partnerships with El Paso Electric, Austin Energy and CoServ. Johnson
- The vertical-integration threshold: making a component makes sense at roughly 5% of world supply and does not at 0.0005%, absent a specific operational reason. Offered as a heuristic, not a policy. Dell
- The stated ambition is 20-gigawatt-hour factories, plural. This is an ambition with no date attached. Dell
07Where it’s contested
Nothing in this episode is contested. The host agrees throughout and does not test any claim, so the useful content here is what went unexamined rather than what was disputed.
- The host’s framing is sharper than the guest’s. The opening monologue says that what sets the price on a customer’s bill is not the hardware but the cost of the money and the tax rules governing where parts come from. Dell says something meaningfully weaker and more careful: the cost of capital is a major input among several into a fully landed cost that explicitly includes the hardware, and solving for any single input gives the wrong answer. The monologue is the more quotable version and the less accurate one.
- The central economic claim is never tested. The whole argument rests on the fully landed cost coming out below what a customer would otherwise pay. No price per kilowatt-hour, no bill comparison and no margin figure appears anywhere in the conversation.
- Forward-looking figures are targets. The 300 and 500 installations a day, the couple of gigawatts next year and the 20-gigawatt-hour factories are stated plans from a founder about his own company’s future capacity, and should be attributed as such rather than repeated as deployment data.
- Dell brackets his own trade-policy opinion. He says he thinks a global economy is a better economy and then rules it out of scope, on the grounds that he does not set trade policy and his opinion does not change the arithmetic.
- The disclosure. Crux has handled Base’s tax credit monetization since the company’s early days, which is one of the specific capital-structure mechanisms the episode discusses at length. Both men state the relationship openly.