Catalyst N° 009 of 125 7 Dec 2023
Update: What the new Treasury rules mean for EV supply chains
with Sam Jaffe, senior director of business development, Addionics
In this note
The question
Now that Treasury has defined what counts as a “foreign entity of concern,” can an electric vehicle built on today’s battery supply chain still qualify for the $7,500 tax credit?
The answer
For many vehicles, not without rebuilding parts of the chain first. Jaffe expected the definition to be riddled with loopholes and instead found it close to airtight against Chinese-owned entities, with one real exception for small amounts of low-value material that runs until 2026. But the wall is aimed at China specifically rather than at everything outside North America. An earlier and much more permissive ruling had already let Korea and Japan supply the hardest middle steps of the chain, so the two decisions together describe an allied supply chain rather than a purely domestic one.
03The argument
This episode is two conversations. The first, recorded the week it aired, is about the newly released foreign-entity-of-concern guidance. The second, from April, is about the round of guidance that preceded it, and it is what makes the first one legible.
The December guidance defines a foreign entity of concern as, broadly, a company in China, Russia, North Korea or Iran, and attaches a 25% ownership threshold to it. Jaffe describes that threshold loosely, as ownership by the Chinese government or the Communist Party in one breath and as ownership by a Chinese company in the next, so the precise test is worth reading in the rule itself. What he is confident about is the effect. He had expected a spaghetti colander and got a stainless steel bowl. The one significant opening is a de minimis provision for small quantities of low-value material, which he reads as covering things like cathode binder, electrolyte salts, solvents and additives, and which holds until 2026. Timing does almost as much work as substance here: the battery component rules take effect on January 1, 2024, while the minerals rules do not start until 2025. That two-year runway is why he counts automakers as quiet winners, since it gives them time to build the tracing systems that prove where every input came from.
The bite lands upstream, in the refining and precursor steps China dominates. Graphite is the extreme case, since essentially all of it comes from China today, leaving roughly two years to stand up a North American supply; plants under construction could be producing meaningful volumes by 2026, which Jaffe calls both possible and a tremendous challenge in the same breath. Chinese majority stakes also disqualify some Indonesian nickel and some Congolese cobalt, along with one large lithium mine and some Argentinian lithium salt operations. What the rule does not do is ban Chinese technology outright. The guidance lays out what Jaffe calls gymnastics around licensing, permitting an arrangement like Ford’s with CATL as long as control genuinely stays with the American company and the licence is not a joint venture in disguise. The reach extends past materials, too: equipment bought from Japanese or Korean suppliers has to run control software that did not originate with a foreign entity of concern.
Now rewind to April, when Treasury went the other way. The credit has two halves with different geographies. Strategic minerals must come from the United States or a free trade partner, starting at 40% of value in 2023 and rising ten points a year toward 80%. Battery components must be made in North America, starting at 50% and rising toward 100%. Between them sat a gap nobody had classified: the precursor chemicals and cathode powders that are no longer minerals and not yet components. Treasury put those constituent materials on the minerals side, subject to a test requiring 50% of the value added at each processing step to occur in the US or a free trade partner. Since Korea is a free trade partner and Japan had just been given a battery materials agreement by executive order, existing Korean and Japanese cathode and anode plants qualified rather than having to be rebuilt in North America. Joe Manchin accused Treasury of blatantly expanding the definition of a critical mineral, and Kann notes that companies building domestic cathode capacity weighed in strongly too. Jaffe’s reading is milder. It does not remove the incentive to build cathode capacity in North America, he says; it puts that choice on a level playing field with Korea and Japan.
Put the two rulings side by side and a single design shows through. Treasury had a choice between rules precise enough to capture every nuance and rules broad enough that carmakers could actually comply, and it erred toward the broad brush: an alliance of countries supplying the chain, with China walled out of it. Jaffe is careful about how much of the resulting factory boom to credit to the law. Companies were going to build these plants regardless, he says; what changed is where. Car factories would probably have happened anyway, but the battery plants and the supply chain behind them largely would not have, and several projects planned for Europe were redirected to the United States.
04What you need to know first
- The two halves of the credit
- Strategic minerals, meaning material dug up and processed into battery ingredients, can come from the US or any of its free trade partners. Battery components, meaning the electrodes, separator, electrolyte, foils and the cell itself, must be made in North America. Each has its own percentage schedule and a vehicle has to satisfy both.
- Constituent materials
- The middle of the chain: precursor chemicals and cathode active powders that have left the mineral stage but are not yet a battery part. Whether they counted as minerals or as components was the whole fight, because it decided whether Korea and Japan were in or out.
- Foreign entity of concern
- The statutory label that disqualifies a supplier outright. The December guidance is the first time Treasury said what it means for these credits.
- Free trade partner country
- Roughly fourteen countries with US free trade agreements, including Australia, Chile and Korea, and now Japan by way of a recent executive-order agreement on battery materials.
05Details worth keeping
- Nickel, not lithium, is the largest share of mineral value in most EV batteries, and most nickel comes from Indonesia, which is not a free trade partner. Lithium and cobalt sit behind it.
- Lithium looks easy and is not. Australia and Chile are free trade partners, but Australian spodumene is usually shipped to China to be refined into hydroxide or carbonate, which puts the value-adding step outside the club.
- Manganese illustrates how the 50% test compounds: mine it, refine it to electrolytic manganese metal, convert that to manganese sulfate, combine it into precursor cathode material, then into cathode, with every step having to clear the threshold on its own.
- The credit matters more later than now. Over the next year or two most EVs sold are luxury or near-luxury cars where $7,500 changes little; the real test comes when mass-market models near $35,000 arrive in 2024 and scale in 2025.
- Jaffe’s own company, Addionics, is building a US factory and buying Japanese and Korean equipment, which is how the control-software restriction came up.
- Announced activity as of the April conversation: cathode plants concentrated in Canada, a Tesla plant in Mexico, the Ford plant using CATL technology, and reports of Tesla and CATL discussing a Texas lithium-iron-phosphate plant. FREYR and Northvolt had shifted plans from Europe to the US and Volkswagen had talked about doing the same.
- On Ford and CATL specifically, Jaffe thinks the guidance is survivable but that the Michigan project had other problems: the coffin, he says, may already have been built.
06Claims worth citing
All figures as stated in two recordings: the update on 2023-12-07, days after the guidance was released, and a conversation from April 2023. Thresholds, effective dates and capacity numbers were live and moving; check anything against the final regulation before repeating it.
- Foreign entity of concern covers companies in China, Russia, North Korea and Iran, with a 25% ownership threshold. He states the threshold twice in slightly different terms, once as Chinese government or Communist Party ownership and once as ownership by a Chinese company, so the exact test is ambiguous as spoken. Jaffe
- Battery component rules take effect January 1, 2024; strategic minerals rules in 2025; the de minimis allowance for small, low-value inputs runs at least until 2026. Jaffe
- Essentially all graphite currently comes from China, leaving about two years to build a North American supply chain, with facilities now under construction having a chance to produce significant volumes in 2026. Jaffe
- Greenbushes, described as the largest lithium mine in the world, is 26% owned by the Chinese company Tianqi. The figure is offered from memory and Jaffe confirms only that one lithium mine is disqualified. Kann
- Minerals requirement starts at 40% of value from the US or free trade partners in 2023 and rises 10 points a year to 80%; components start at 50% North American content and rise to 100%. Jaffe
- The constituent materials rule requires 50% of the value added at each processing step to occur in the US or a free trade partner country. Jaffe
- Roughly 200 gigawatt-hours or more of announced North American cell capacity for 2025: over 100 from the GM-LG Ultium venture, 35 from LG and Stellantis, 30 from Stellantis and Samsung, 30 from Ford’s plant using CATL technology. He expects that to satisfy 2025 needs. Jaffe
- Around 100 CATL technicians were expected on site at the Ford plant under the licensing arrangement. Jaffe
- Treasury “is yet again ignoring the will of Congress by looking to blatantly expand the definition of a critical mineral to include constituent materials.” Joe Manchin, quoted by Kann
07Where it’s contested
- Jaffe’s own prior was wrong and he says so. He expected many ways to snake around the label and found few. That makes his bulletproof reading a first-pass judgment on days-old guidance that the industry was still working through, in Kann’s words, rather than a settled analysis.
- Whether the Ford-CATL structure survives. Kann assumes the guidance is the nail in the coffin. Jaffe disagrees, pointing to the explicit licensing language, while allowing that the project may fail for unrelated reasons.
- Whether graphite can be solved in time. Kann offers the alternative that EVs simply will not qualify for a few years. Jaffe neither adopts nor rejects it, saying only that there will be challenges and calling the timeline a tremendous one.
- How much of the factory boom the law caused. Kann twice frames the announcements as the IRA working as intended. Jaffe narrows it each time: the plants were coming anyway, the location is what changed, car factories would likely have been built regardless, and it is the battery and supply chain investment that would have been largely absent without the law.
- The Japan agreement’s motive is explicitly speculation. Jaffe labels his reading, that the executive-order agreement was a bone thrown to Tesla, whose cathode comes from Sumitomo in Japan, as his conspiracy theory.
- In April the definition of a foreign entity of concern was wide open. Jaffe laid out two possible approaches, a blanket country rule or a named company list, and noted that Treasury had declined even to say which it would use. The December half of the episode answers that, which is worth remembering when reading the April material on its own.